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Modderno Consulting

Modderno ConsultingModderno ConsultingModderno Consulting

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Services Offered

Fluid System Design

Piping & Instrumentation

Fluid System Design

  • Complete system designs
  • Hydraulic systems including Hydraulic Power Units (HPUs) hydraulic valve manifolds, hydraulic circuit or schematic design
  • Pneumatic systems
  • Acidic or corrosive fluid systems
  • Water systems, deionized (DI) water systems
  • Lubrication systems, Lube oil systems
  • Filtration systems
  • Heating/Cooling systems
  • High pressure designs (up to 5000 psi)
  • Valve selection and sizing
  • Overpressure protection
  • Fluid system troubleshooting

Skid Design

Piping & Instrumentation

Fluid System Design

GE 7FA Lift Oil Module, Designed for Fluid Power Products, Inc.

(above) Power generation application, designed for Fluid Power Products, Inc.


  • Complete skid-based designs including all mechanical, electrical, controls, etc.
  • Fabrication recommendations or oversight of trusted partners
  • Factory Acceptance Test (FAT) design or 3rd party agent
  • Tank and fluid storage systems including plastic and metal tank designs
  • Secondary containment design for tank systems

Piping & Instrumentation

Piping & Instrumentation

Piping & Instrumentation

  • Piping system designs
  • Pipe spool designs
  • ASME B31
  • Metallic piping (steel, stainless steel, copper, pipe, tubing, etc.)
  • Non-metallic (plastic) piping including PVC, Polyethylene (PE), Polypropylene (PP), etc.
  • Plastic pipe welding design (butt fusion, socket fusion, electro-fusion)
  • Instrumentation (pressure, flow, temperature, level, conductivity, leak, position, etc.)
  • Piping design for corrosive or acidic fluids
  • Flange and fitting selection
  • Flushing procedures and equipment design

Containerized Systems

Containerized Systems

Piping & Instrumentation

  • Design of containerized systems
  • Systems designed inside ISO cargo containers
  • Designs using standard container systems (20ft, 40ft, 53ft)
  • Custom, ground-up containerized designs
  • Design of container modifications

Pump Selection/Sizing

Containerized Systems

Pump Selection/Sizing

  • Independent pump assessments
  • Positive displacement pump selection  (such as gear pumps, piston pumps, peristaltic pumps, screw pumps, diaphragm pumps, gerotor pumps, vane pumps, lobe pumps) 
  • Dynamic pump selection and sizing (such as centrifugal pumps)

Mechanical Design

Containerized Systems

Pump Selection/Sizing

  • Part and assembly designs
  • Machined parts
  • Sheet metal and weldments
  • Rotational molded parts
  • Molded parts
  • Detailed drawing packages
  • 3D CAD design
  • Design for Manufacturability (DFM)
  • Design for Assembly (DFA)

Analysis/Validation

Analysis/Validation

Analysis/Validation

 

  • Finite Element Analysis (FEA)
  • Piping analysis for pressure drop, sizing, flow
  • Root Cause Analysis (RCA)
  • Fail Mode and Effects Analysis (FMEA)
  • Efficiency analysis
  • Hydrostatic testing plans
  • Burst test validation
  • Accelerated life cycle test design
  • Cost analysis

Documentation

Analysis/Validation

Analysis/Validation

 

  • Drawing packages
  • Piping and Instrumentation Diagrams (P&IDs)
  • Hydraulic schematics
  • Specifications
  • Procedures
  • Bill of Materials
  • Test plans
  • Manuals
  • Technical writing
  • PLM systems (Windchill)


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